Chromite sand production process?

Step 1: Beneficiation

The goal of beneficiation is to increase the Cr₂O₃ (chromic oxide)​ content by removing impurities like silica, alumina, and other silicates. 
  • Primary Method: Spiral Separation​ – The ground ore is mixed with water to form a slurry. This slurry is fed into spiral concentrators. 
After beneficiation, the result is a chromite concentrate​ with a significantly higher Cr₂O₃ content (typically increased from 20-40% in raw ore to over 46% for industrial use).

Step 2: Drying and Roasting/Calcining

Step 3: Cooling, Screening, and Packaging

  1. Cooling
  2. Screening (Grading):
  3. Packaging:​ 

Key Characteristics of the Final Chromite Sand

  • High Melting Point:​ ~1,850°C, making it ideal for casting steel and high-alloy metals.
  • High Thermal Conductivity:​ Promotes faster cooling of castings.
  • Excellent Thermal Stability:​ Resists thermal shock and penetration by molten metal.
  • Good Resistance to Basic Slags:​ Chemically inert in contact with molten steel.

Main Applications

  • Foundry Industry:​ Used as a molding sand for large steel castings and high-alloy castings to prevent burn-on and penetration defects.
  • Refractory Industry:​ A key raw material for manufacturing magnesia-chrome bricks used in steelmaking furnaces and cement kilns.
In summary, chromite sand production is a multi-stage process that involves physical upgrading and high-temperature treatment to create a consistent, high-performance refractory material essential for advanced metalcasting and other high-temperature industries.
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